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July 23, 2010 © 2004

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BioMass Gasification...History of Gasification

     

Although gasification has been around since the late 18th century, almost all implementations were designed to process wood or coal to produce “town gas” for lighting and heating. During WWII, all oil in Europe was diverted to the military; so over 1 million gasifiers were put to use to provide “gasogene” fuel for automobiles. However, post-war, gasification has been an almost “forgotten technology.”

 

Gaining interest recently as one solution in the renewable energy equation, gasification is resurging back onto the scene. During the past few years, new technological advances, which specifically target biomass as feedstock, have provided more efficient designs with 21st century byproducts. For instance, today the output from gasification can be used directly in electric generation, biofuel production, and production of other consumable liquids or gases; like methane and hydrogen.

Converting Biomass into Energy

 

There are various methods for converting biomass into Green Energy, but the efficiencies and products of each method provide different outputs. We have chosen to concentrate our efforts on the most recent advanced gasification technology initiatives.

 

Biomass gasification transforms organic materials into a synthesis gas (syngas) that can be used like natural gas. Syngas may be burned directly in internal combustion engines, used to produce methanol and hydrogen, or converted into synthetic fuel.

 

Small Modular Gasification

 

During the last couple years, a new initiative in gasification has emerged. The concept is to bring the gasification process to the feedstock rather than transporting the feedstock to the gasification plant. It turns out that this theory in practice may give better economic returns both in logistics and scale. Small gasification systems are built to produce syngas, which in turn operate electric producing generators. The power is used both locally and sold to the electric companies. The modular systems operate nearly automatically with no special skills requirement. Routine maintenance is minimal and processing can occur around the clock.

 

BioMass Power Plant for Horse Farms

 

One implementation we are working on is tackling the horse farms’ dilemma; stockpiling horse waste locally or in landfills was the simplest way to dispose of massive amounts of biowaste.  But that solution is not only environmentally irresponsible, it also overlooks a great opportunity to provide power from equine biomass: the biodegradable waste (horse manure, urine, wood fiber bedding, and straw) that must be disposed of regularly from horse stables. Through the process of gasification, biomass can be converted into a hydrogen-based syngas and used as fuel for power generation.

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Call 1-270-229-3389 So that we can personally assist you

 


 

Gasification - Energy-Based Environmental Solutions

 

Gasification can produce heat, steam, and/or electricity from coal, renewable biomass resources or other by-products

 

 

 

Coaltec Energy's gasification system is able to run using a variety of fuel stocks, including the following:

  • Coal - raw, washed and fines

  • Dairy, Horse, Cattle and Hog Manure

  • Poultry Litter

  • Food Processing by-Products

  • Wet Distiller's Grain

  • Wood Debris

  • Refuse-Derived Fuel

  • Crop Residues

We are proud to introduce Coaltec Energy USA, Inc. They are a solution-based company providing answers and resolution for businesses that have large quantities of by-products, biomass, or other fuel source available. Coaltec Energy’s business model is to integrate gasification technology into industry through conversion of available fuel streams or low-cost fuel to valuable energy (including heat, steam, and/or electricity). Through bottom-line project management and outcome-driven materials handling, our partnership with Coaltec Energy will enable business owners to concentrate on what they do best – their core business, without concern for by-product regulatory problems.

 

Coaltec Energy's commercial scale gasification test and demonstration facility centers around a modular-designed coupled gasifier.  It is located at the Coal Research Park of Southern Illinois University in Carterville, Illinois.  The system was primarily designed to demonstrate gasification and to test new fuels and combinations of fuels at a commercial scale.  

Alternate fuels that have been successfully tested include: cow manure, turkey litter, refuse-derived fuel, ethanol mash, corn stover, fine coal refuse, spent brewer’s grain, and paper sludge.  It is impossible to eliminate all of the risks associated with new applications of proven technologies.  However, the ability to test fuels and demonstrate the performance at a commercial scale minimizes those risks.  

Coaltec Energy's testing system includes a gasifier, oxidizer, and exhaust stack.  It is designed to produce a 2000+ degree flue gas for subsequent energy use.   The specially designed system is capable of gasifying all coals, a variety of biomass fuels, refuse-derived fuel, and wood debris, either individually or co-fired.  Commercial systems are designed specific to the fuel to be consumed.

The testing system has significant instrumentation including multiple thermocouples to allow monitoring of temperature in various stages of the reaction, as well as flow rate monitors.  Multiple sampling ports allow measurement of gas composition in the stack as well as between the gasifier and oxidizer.   Various gas analyzers are connected to provide gas composition information and emissions data.

Currently monitored are NOx, SOx, CO, and CO2.  Grab samples are collected and checked with a gas chromatograph.  The sampling system is being modified and upgraded to include testing for hydrogen as part of a project to determine the potential to generate hydrogen from various fuel sources.